Ball Bearings

 

Ball Bearing
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A ball bearing is an engineering term referring to a type of rolling-element bearing which uses balls to maintain the separation between the moving parts of the bearing. The purpose of a ball bearing is to reduce rotational friction and support radial and axial loads. It achieves this by using at least two races to contain the balls and transmit the loads through the balls. Usually one of the races is held fixed. As one of the bearing races rotates it causes the balls to rotate as well. Because the balls are rolling they have a much lower coefficient of friction than if two flat surfaces were rotating on each other. Ball bearings tend to have lower load capacity for their size than other kinds of rolling-element bearings due to the smaller contact area between the balls and races. However, they can tolerate some misalignment of the inner and outer races. Compared to other bearing types, the ball bearing is the least expensive, primarily because of the low cost of producing the balls used in the bearing.

 

Angular contact

An angular contact ball bearing uses axially asymmetric races. An axial load passes in a straight line through the bearing, whereas a radial load takes an oblique path that tends to want to separate the races axially. So the angle of contact on the inner race is the same as that on the outer race. Angular contact bearings better support "combined loads" (loading in both the radial and axial directions) and the contact angle of the bearing should be matched to the relative proportions of each. The larger the contact angle (typically in the range 10 to 45 degrees), the higher the axial load supported, but the lower the radial load. In high speed applications, such as turbines, jet engines, dentistry equipment, the centrifugal forces generated by the balls will change the contact angle at the inner and outer race. Ceramics such as silicon nitride are now regularly used in such applications due to its low density (40% of steel - and so significantly reduced centrifugal force), its ability to function in high temperature environments, and the fact that it tends to wear in a similar way to bearing steel (rather than cracking or shattering like glass or porcelain). Most bicycles use angular-contact bearings in the headsets because the forces on these bearings are in both the radial and axial direction.

 

Conrad

A Conrad bearing is assembled by placing the inner and outer races radially offset, so the races touch at one point and have a large gap on the radially opposite side. The bearing is then filled by placing balls in to the large gap, then distributing them around the bearing assembly. The act of distributing the balls causes the inner and outer races to become concentric. If the balls were left free, the balls could resume their offset locations and the bearing could disassemble itself. Thus, a cage is inserted to hold the balls in their distributed positions. The cage supports no bearing load; it serves to keep the balls located. Conrad bearings have the advantage that they take both radial and axial loads, but the disadvantage they cannot be filled to a full complement and thus have reduced load-carrying capacity compared to a full-complement bearing. The Conrad bearing is named for its inventor, Robert Conrad, who got British patent 12,206 in 1903 and U.S. patent 822,723 in 1906. Probably the most familiar industrial ball bearing is the deep-groove Conrad style. The bearing is used in most of the mechanical industries.

 

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Ball Bearings in the Free Online Encyclopedia
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Tamiya TL-01 - Slightly Modified